intellimod? l-series three phase igbt inverter 150 amperes/1200 volts PM150CL1A120 1 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 03/10 rev. 1 description: powerex intellimod? intelligent power modules are isolated base modules designed for power switching applications operating at frequencies to 20khz. built-in control circuits provide optimum gate drive and protection for the igbt and free-wheel diode power devices. features: complete output power circuit gate drive circuit protection logic C short circuit C over temperature using on-chip temperature sensing C under voltage low loss using full gate cstbt ? igbt chip applications: inverters ups motion/servo control power supplies ordering information: example: select the complete part number from the table below -i.e. PM150CL1A120 is a 1200v, 150 ampere intellimod? intelligent power module. type current rating v ces amperes volts (x 10) pm 150 120 outline drawing and circuit diagram dimensions inches millimeters a 5.31 135.0 b 4.330.02 1100.5 c 4.33 110.0 d 3.07 78.00.5 e 2.81 71.5 f 2.62 66.5 g 1.37 34.7 h 1.32 33.6 j 0.95+0.04/-0.01 24.1+1.0/-0.5 k 1.02 26.0 l 1.59 40.5 m 0.79 20.0 n 0.65 16.5 p 0.430.01 11.00.3 q 1.19 30.15 r 0.43 11.0 dimensions inches millimeters s 0.51 13.0 t 0.16 4.0 u 0.1 dia. dia.2.5 v 0.02 sq. sq. 0.5 w m5 metric m5 x 0.22 dia. dia. 5.5 y 0.24 rad. rad. 6 z 0.39 10.0 aa 0.13 3.25 ab 0.08 2.0 ac 0.24 6.05 ad 0.71 18.0 ae 0.46 11.7 af 0.74 18.7 ag 0.41 10.5 ah 0.85 21.5 b k k l d m m n a s t f e q z aa z z p j r g h c v sq. pin (19 typ.) x (4 places) ac ac ae ag ag w (6 places) y (4 places) w v 1 4 5 8 9 12 13 19 u b n p ab 19 f o 17 v n 14 v n1 11 w p 8 v vp1 2 u fo 6 v fo 5 v vpc 3 u p 7 v p 9 v wpc 10 w fo 12 v wp1 1 v upc 4 v up1 16 u n 15 nc 18 w n 13 v nc terminal code u (2 typ.) af ac ah ad v cc s i gnd gnd out f o in ot v cc s i gnd gnd out f o in ot v cc s i gnd gnd out f o in ot v cc s i gnd gnd out f o in ot p u nc v w n nc v cc s i gnd gnd out f o in ot v cc s i gnd gnd out f o in ot u n f o v nc w n v n1 v n v wpc w p w fo v wp1 v vpc v p v fo v vp1 v upc u p u fo v up1
PM150CL1A120 intellimod? l-series three phase igbt inverter 150 amperes/1200 volts 2 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 03/10 rev. 1 absolute maximum ratings, t j = 25c unless otherwise specifed characteristics symbol PM150CL1A120 units power device junction temperature t j -20 to 150 c storage temperature t stg -40 to 125 c mounting torque, m5 mounting screws 31 in-lb mounting torque, m5 main terminal screws 31 in-lb module weight (typical) 800 grams supply voltage, surge (applied between p - n) v cc(surge) 1000 volts self-protection supply voltage limit (short circuit protection capability)* v cc(prot.) 800 volts isolation voltage, ac 1 minute, 60hz sinusoidal v iso 2500 volts igbt inverter sector collector-emitter voltage (v d = 15v, v cin = 15v) v ces 1200 volts collector current (t c = 25c) (note 1) i c 150 amperes peak collector current (t c = 25c) i cp 300 amperes collector dissipation (t c = 25c) (note 1) p c 833 watts control sector supply voltage (applied between v up1 -v upc , v vp1 -v vpc , v wp1 -v wpc , v n1 -v nc ) v d 20 volts input voltage (applied between u p -v upc , v p -v vpc , w p -v wpc , u n - v n - w n -v nc ) v cin 20 volts fault output supply voltage v fo 20 volts (applied between u fo -v upc , v fo -v vpc , w fo -v wpc , f o -v nc ) fault output current (u fo , v fo , w fo , f o terminals) i fo 20 ma *v d = 13.5 ~ 16.5v, inverter part, t j = 125c x y note 1: t c (under the chip) measurement point arm up vp wp un vn wn axis igbt fwdi igbt fwdi igbt fwdi igbt fwdi igbt fwdi igbt fwdi x 25.2 25.2 58.8 58.8 88.8 88.8 37.2 37.2 70.8 70.8 88.8 88.8 y 57.1 46.8 57.1 46.8 57.1 46.8 28.4 38.6 28.4 38.6 28.4 38.6
PM150CL1A120 intellimod? l-series three phase igbt inverter 150 amperes/1200 volts 3 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 03/10 rev. 1 electrical and mechanical characteristics, t j = 25c unless otherwise specifed characteristics symbol test conditions min. typ. max. units igbt inverter sector collector-emitter saturation voltage v ce(sat) v d = 15v, v cin = 0v, i c = 150a, 1.65 2.15 volts t j = 25c v d = 15v, v cin = 0v, i c = 150a, 1.85 2.35 volts t j = 125c diode forward voltage v ec -i c = 150a, v cin = 15v, v d = 15v 2.3 3.3 volts inductive load switching times t on 0.3 0.8 2.0 s t rr v d = 15v, v cin = 0 ? 15v 0.3 0.8 s t c(on) v cc = 600v, i c = 150a 0.4 1.0 s t off t j = 125c 1.2 2.8 s t c(off) 0.4 1.2 s collector-emitter cutoff current i ces v ce = v ces , v d = 15v, t j = 25c 1.0 ma v ce = v ces , v d = 15v, t j = 125c 10 ma control sector circuit current i d v d = 15v, v cin = 15v, v n1 -v nc 6 12 ma v d = 15v, v cin = 15v, v xp1 -v xpc 2 4 ma input on threshold voltage v th(on) applied between u p -v upc , 1.2 1.5 1.8 volts input off threshold voltage v th(off) v p -v vpc , w p -v wpc , u n - v n - w n -v nc 1.7 2.0 2.3 volts short circuit trip level sc -20c t j 125c, v d = 15v 300 amperes short circuit current delay time t off(sc) v d = 15v 0.2 s over temperature protection ot trip level 135 c (detect t j of igbt chip) ot (hys) reset level 20 c supply circuit under-voltage protection uv trip level 11.5 12.0 12.5 volts (-20 t j 125c) uv r reset level 12.5 volts fault output current* i fo(h) v d = 15v, v cin = 15v 0.01 ma i fo(l) v d = 15v, v cin = 15v 10 15 ma fault output pulse width* t fo v d = 15v 1.0 1.8 ms *fault output is given only when the internal sc, ot and uv protections schemes of either upper or lower arm device operates to protect it.
PM150CL1A120 intellimod? l-series three phase igbt inverter 150 amperes/1200 volts 4 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 03/10 rev. 1 electrical and mechanical characteristics, t j = 25c unless otherwise specifed characteristics symbol test conditions min. typ. max. units thermal characteristics characteristic symbol condition min. typ. max. units junction to case thermal resistance r th(j-c)q igbt (per 1 element) (note 1) 0.15 c/watt r th(j-c)d fwdi (per 1 element) (note 1) 0.23 c/watt contact thermal resistance r th(c-f) case to fin per module, 0.022 c/watt thermal grease applied (note 1) recommended conditions for use characteristic symbol condition value units supply voltage v cc applied across p-n terminals 800 volts control supply voltage* v d applied between v up1 -v upc , 15.0 1.5 volts v vp1 -v vpc , v wp1 -v wpc , v n1 -v nc input on voltage v cin(on) applied between u p -v upc , 0.8 volts input off voltage v cin(off) v p -v vpc , w p -v wpc , u n - v n - w n -v nc 9.0 volts pwm input frequency f pwm 20 khz arm shoot-through blocking time t dead input signal 2.5 s *with ripple satisfying the following conditions: dv/dt swing 5v/s, variation 2v peak to peak.
PM150CL1A120 intellimod? l-series three phase igbt inverter 150 amperes/1200 volts 5 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 03/10 rev. 1 collector current, -i c , (amperes) reverse recovery current, i rr , (amperes) reverse recovery time, t rr , (s) collector current, -i c , (amperes) collector current, i c , (amperes) switching loss, e (on) , (mj/pulse) switching loss (on) vs. collector current (typical) collector current, i c , (amperes) switching loss, e (off) , (mj/pulse) switching loss (off) vs. collector current (typical) reverse recovery characteristics (typical) emitter-collector voltage, v ec , (volts) collector recovery current, -i c , (amperes) free-wheel diode forward characteristics (typical) 0 2.0 1.5 1.0 0.5 10 3 10 2 10 1 10 0 v d = 15v t j = 25c t j = 125 o c supply voltage, v d , (volts) collector-emitter saturation voltage, v ce(sat) , (volts) collector-emitter saturation voltage vs. supply voltage characteristics (typical) 12 16 18 17 i c = 150a t j = 25 o c t j = 125 o c 15 14 13 0 200 100 150 50 0 200 100 150 50 0 200 100 150 50 0 200 100 150 50 0 200 100 150 50 0 200 100 150 50 reverse recovery characteristics (typical) collector-emitter voltage, v ce(sat) , (volts) collector current, i c , (amperes) output characteristics (typical) v d = 17v 15 13 t j = 25c collector-current, i c , (amperes) collector-emitter saturation voltage, v ce(sat) , (volts) collector-emitter saturation voltage characteristics (typical) v d = 15v t j = 25c t j = 125 o c 1. 5 0.5 0 1. 0 2.0 15 5 0 10 20 15 5 0 10 20 60 0 180 140 160 100 120 80 40 20 2.0 1. 8 1. 2 1. 0 1. 6 1. 4 2.4 2.2 0 2.5 2.0 1.5 1.0 0.5 100 80 40 60 20 0 1.0 0.8 0.4 0.6 0.2 0 15 5 10 0 v cc = 600v v d = 15v inductive load t j = 25c t j = 125c v cc = 600v v d = 15v inductive load t j = 25c t j = 125c v cc = 600v v d = 15v inductive load t j = 25c t j = 125c v cc = 600v v d = 15v inductive load t j = 25c t j = 125c v cc = 600v v d = 15v inductive load t j = 25c t j = 125c collector recovery current, -i c , (amperes) switching loss, e rr , (mj/pulse) switching recovery loss characteristics (typical)
PM150CL1A120 intellimod? l-series three phase igbt inverter 150 amperes/1200 volts 6 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 03/10 rev. 1 time, (s) transient thermal impedance characteristics (igbt & fwdi - typical) 10 1 10 -1 10 -2 10 -3 10 0 10 1 10 0 10 -1 10 -2 z th = r th ? (normalized value) single pulse t c = 25c per unit base = r th(j-c) = 0.15c/w (igbt) r th(j-c) = 0.23c/w (fwdi) normalized transient thermal impedance, z th(j-c') 10 -1 collector current, i c , (amperes) switching time, t c(on) , (s) switching time (on) vs. collector current (typical) 10 0 10 1 10 0 10 1 10 3 10 2 10 -1 collector current, i c , (amperes) switching time, t c(off) , (s) switching time (off) vs. collector current (typical) 10 0 10 1 collector current, i c , (amperes) switching time, t off , (s) switching time (off) vs. collector current (typical) circuit frequency, f c , (khz) circuit current, i d , (ma) circuit current vs. circuit frequency characteristics (n-side - typical) 140 100 120 80 60 40 20 0 140 100 120 80 60 40 20 0 v d = 15v t j = 25c t j = 125 o c 0 20 25 15 10 5 supply circuit under-voltage protection, uv/uv r , (volts) -50 50 0 100 150 -50 50 0 100 150 junction temperature, t j , (c) trip level / reset level vs. junction temperature characteristics (typical) 20 16 4 8 12 0 2.0 1.6 0.4 0.8 1.2 0 u v u vr junction temperature, t j , (c) sc (sc of t j = 25c normalized 1) short circuit trip level vs. junction temperature characteristics (typical) circuit frequency, f c , (khz) circuit current, i d , (ma) circuit current vs. circuit frequency characteristics (p-side - typical) v d = 15v t j = 25c t j = 125 o c 0 20 25 15 10 5 v d = 15v 10 0 10 1 10 3 10 2 10 -1 collector current, i c , (amperes) switching time, t on , (s) switching time (on) vs. collector current (typical) 10 0 10 1 v cc = 600v v d = 15v inductive load t j = 25c t j = 125c 10 0 10 1 10 3 10 2 10 0 10 1 10 3 10 2 10 -1 10 0 10 1 v cc = 600v v d = 15v inductive load t j = 25c t j = 125c v cc = 600v v d = 15v inductive load t j = 25c t j = 125c v cc = 600v v d = 15v inductive load t j = 25c t j = 125c
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